Name：ABS/PS Plastic Crushing Washing Production Line
Raw materials: all kinds of TV shell, computer shell, refrigerator shell, etc
The recyclable resources in home appliances are not just plastic. Therefore, after crushing waste home appliances, firstly sort out various metal resources and then sort the crushed plastic materials, and other waste plastic products to be sorted should also be crushed condition. Even if it is not, we also have a plastic crusher to crush plastic products for easy sorting. Therefore, waste plastic sorting can also be said as the removal of impurities in plastic crushed materials. Sorting process reference: mixed plastic crushing material → feeder (uniform convey material) → saltwater floating tank (remove heavy materials such as stones and metals, leave various plastic and other light floating materials lighter than saltwater) → plastic crusher (crush the mixed plastic) → Heating and fricton washer(remove oil,paint,coating of material)→clean water washing tank (clean the plastic, and classify the plastic according to the materials) → dehydration machine(remove water) → dryer (dry cloth) → silicone separation machine (remove rubber, silica gel and other impurities, so to obtain relatively clean plastic, according to the different materials, the purity is 99%+).
|
Model |
Capacity (kg/h) |
Installation power (kw) |
Space (m2) |
Compressed air (m3/min) |
Water (m3) |
|
ABS500 |
500 |
98 |
500 |
0.5 |
2 |
|
ABS1000 |
1000 |
150 |
700 |
0.5 |
2 |
|
ABS2000 |
2000 |
230 |
1000 |
0.5 |
3 |
|
ABS3000 |
3000 |
420 |
1500 |
0.5 |
4-6 |
|
Machine name |
Introduction |
|
Manual sorting belt conveyor |
Function: manually sort out PVC bottle, labels, and other impurities.
|
|
Double shaft shredder |
break the material to 40-50mm |
|
Belt conveyor and metal separator |
|
|
Rinsing wash tank |
For PP PE bottle rinsing, metal, stone and other submerged impurities from the material
|
|
PTC Wet Crusher
|
Fine grinding
1. Blade change without opening the cover and without moving the belt, enabling quick Blade changes. 2. Equipped with twin-screw forced feeding mechanism, ensuring high output and stable feeding. 3. Spline knife shaft mechanism results in low powder content and high output
|
|
Floating washing tank
|
Used to rinse materials, impurities with density greater than 1 gram / cubic centimeter are sunk to the bottom, and PP materials with density less than 1 gram / cubic centimeter are floating and discharged.
|
|
Hot&friction washer
|
Rubbing clean the material and remove the foam and paint on the material surface by heating, Used to add detergent and heat the flakes when high-speed friction cleaning, removing dirt.
Auto chemcial dosing feeder: This is a fully automatic dosing system that integrates chemical dissolution, maturation, and injection into one unit. The equipment controls the dosage based on the desired concentration of the chemical solution, automatically mixing, dissolving, and maturing the flocculant, which is then injected into the treated water via a dosing pump. This significantly simplifies the complexity of using flocculants, ensures an automatic and precise dosing process, and reduces chemical consumption.
|
| Zig-zag Air sorter |
Separate label dust from materials
|
| Floating washing tank | Used to rinse materials, impurities with density greater than 1 gram / cubic centimeter are sunk to the bottom, and PP materials with density less than 1 gram / cubic centimeter are floating and discharged.
|
| Centrifugal dryer | dehydrate the rinsed material at high speed, and separate the impurities contained in the material to ensure the high cleanliness of the material entering the subsequent cleaning system.
|
| Hot air screw dryer | Used for further hot air drying of dewatered materials.Low noise ,no choke ,less powder dust .
|
| DCS intelligent recycling line control systemUpper computer control system:
Features： ①The production process is controlled in real time, and data . ② Monitor the operating status of the equipment in real time ③The system is equipped with an intelligent medical examination module to remind the equipment of regular inspection items in real time to avoid false or missed inspections. |
|
Silica gel separator  |
Separate silica gel |
Electrostatic separator  |
Separate PP PE ABS PS |
Brand of Components:
| All type of bearings use Japanese NSK or German SKF, |  |
| The motor is SIEMENS or WEG |  |
| Low voltage components |  |
| PLC Module | |
| Imported conductivity sensor is used for hot washing detection |
4.Customer Cases :
1.ThePTW2000 pesticide bottle recycling line POLYTEC .Pesticides are agricultural chemicals used to prevent pests and diseases and regulate plant growth. They are widely used in agriculture, forestry and animal husbandry production, environmental and household hygiene to prevent pests and epidemics, and industrial products to prevent mould and moths. There are many kinds of pesticides, which can be divided into insecticides, acaricides, rodenticides, nematicides, plant growth regulators, etc., according to their uses. According to the bottle material, it is divided into three categories: PET bottles, pure HDPE bottles and bottles with barrier layers. Many pesticide bottles are produced in farming every year
Located in shandong province ,china
2.The sheet grade 2000KG/H PET Flakes Washing Machine line.
One of the most famous plastic recycling company bought the PET washing line from POLYTEC.PET recycling has a huge market.We are involved in developing our technology in PET washing and Pelletizing.
Located in Rwanda .
3.PP Food Containers Plastic Washing Recycling Line
More and more customers found that there are tremendous opportunities for business in plastic recycling field.POLYTEC providing the best solution for plastic recycling.Such as HDPE bottle,drum,hollow container,PP chairs,WEEE ABS/PS waste's
recycling.
Located in china
