Waste Heavy Surface Printed Film Recycling Pelletizing Line

  • Raw materials: pre washed sheet, PE / PP printing roll / film

Waste Heavy Surface Printed Film Recycling Pelletizing Line

Suitable for recycling waste plastics with little water and heavy surface printed film

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Perfect recycling equipment that combines crushing,

extrusion and pelletizing in the same machine

Suitable Raw Materials:

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Technical Parameters of Pelletizing Line::

Model

PTCS80

PTCS100

PTCS130

PTCS150

PTCS185

Screw diameter(mm)

80

100

130

150

185

L/D

18-42

Rotating speed

(rpm)

10-150

Capacity(kg/h)

150-250

200-350

450-600

600-700

800-1200

Specification Introduction:

Model PTCS Three-in-one plastic recycling machine
Final product Plastic pellets
Recycling machine structure Conveyor belt, crusher, extruder, pelletizing unit, water cooling unit, drying unit and storage cylinder, degassing unit, filter unit
Recyclable materials DPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Production capacity 100-1200KG/H
Feeding system Belt conveyor, clamp wheel set (optional)
Screw diameter 65~185mm (customized)
Screw length to diameter(L/D)ratio 30/1, 32/1, 34/1, 36/1 (customized)
Screw material 38CrMoAl or bimetal
Degassing hole Double degassing hole, single degassing hole or no degassing hole (customized)
Filtering system Double-cylinder filtration
Pellet type Hot die-cutting type (water-ring cutting)
Cooling method Water cooling
Voltage Customization (for example: 480V 60Hz in the United States, 440V/220V 60Hz in Mexico, 380V 60Hz in Saudi Arabia, 415V 50Hz in Nigeria)
Optional accessories Metal detector (S+S Germany), wheel set, color master batch and additive meter, centrifugal dehydrator
Delivery date It takes 50~70 days to customize the machine.
Warranty One year
After-sales service Engineers can be dispatched to customers' overseas factories to assist in machine installation

Operation Flow Chart::

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Pelletizer design can be used to process up to 95% surface printing recovery materials.:

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1. Filtration before degassing

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This machine recovers the reprinted recovery material, which is filtered before the degassing so that it can ensure high quality degassing effect, produce  better particles.

2. Triple degassing

In addition to the double degassing of the first extruder, the breathable blocks (at the first and second extruder junctions) serve as the third degassing section to further remove ink and excess moisture from the recycled material.

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3.Power Triple Degassing unit  with Roots Pump - Two-Stage Liquid Ring Vacuum Pump Unit   l21(1)
Degassing type vacuum water filter
Vents 3
Vacuum cover plate Aluminium alloy
Vacuum tube Temperature and pressure resistance rubber tubes
Filtration: Removes contaminants such as dust, particulates, moisture (in some filters), and oil mist from the gas before it enters the vacuum pump(s). It acts as a "mask" for the vacuum system.Primary Vacuum Pump (Foreline/Roughing Pump):  Its task is to start evacuation from atmospheric pressure (~1013 mbar) during system start-up, establishing a preliminary vacuum environment (e.g., down to the 1-10 mbar range) and providing the necessary working precondition for the secondary pump.Secondary Vacuum Pump (Main/High Vacuum Pump): Typically Roots pumps (booster pumps). They operate on the "forevacuum" created by the primary pump to further achieve a higher vacuum level (e.g., from 10^-3 mbar down to 10^-9 mbar or even lower).

 

 

 

4. Improved pelletizing is more rapid and more stable

The improved pelletizing design is now used in the printing of the BOPP film recovery effect. In addition to pulverization, the pulverization unit also uses the thermal energy generated by the operation to heat the plastic material. The tightening step dramatically enhances the stability from the pulverization unit to the proposal section. Highly stable feeding ensures the stable capacity of the machine.

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Customer Site

1.New project 1100kg/ h 5G Double Filtration Compacting Pelletizing Line

Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the second stage,we use piston type filter,which has a large filtration area.

Located in Poland

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2.PP Non-woven Fabric /tpe Gloves Shredding Compacting Recycling Extruder Machine Srilanka    listed   group   professional   recycling   company   specializing   in   the   recycling   of   PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also   bought    POLYTEC   recycling    machine.The   machine    runs   smoothly    and   the   output productivity is high.

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3.Ldpe Films Recycling Pelletizing System From Polytec Machinery .

The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to    recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do 350kg per hour.

Located in Turkey .

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