05 — Process

Conveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water cooling
unit, drying unit, storage silo.

Machine	Photo of machine	Technical specifications
Belt conveyor		Transfer plastic waste such as films, silk, woven bags to the pellet; the feeding speed of the conveyor belt according to the fullness of the agglomerator by the inverter.
Compactor		1. The rotary blades at the bottom of the compactor and fixed blades on the wall cut plastic material into small flakes,Friction heat dries and pr-heats the flakes and makes them shrink . 2. This combined process of cutting drying and compacting enable stable and effective feeding for small bulk density plastics . 3. Inverter for compactor to adjust rotary speed of compactor ,meanwhile saves energy 10-15%.
Single screw extruder		High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one. Vacuum venting hardware
Plate type, piston type, and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.		Comparative advantages of large area net changer and plate type net changer: 1) larger filtration area 2-4 times, particle quality greatly improved 2) lower energy consumption :40-70 per cent lower energy consumption 3) the true meaning of no stop network without pressure fluctuations, water ring particles thickness more uniform. 4) higher durability and tightness 5) reduce filter mesh cost by 20% effectively 6) effectively prolong the time of network exchange, save manpower, reduce waste of raw materials
Pelletizing		New European design water ring pelletizer, Cutting speed of pelletizer controlled automatically by PLC according to the pressure of die head, which could achieve the uniform size for output pellets.
Drying system		Centrifugal dryer match with hot air drying system
Auto weighing&packing system	Automatic Weighing, Alarm & Bagging System Smart packaging solution for plastic pellet production. With accurate weighing, automatic bag clamping, high-level alarm and dust-tight connection, it ensures stable and efficient packaging for PP, PE, PS, ABS and PET pelletizing lines. Ideal for food-grade recycled pellets and high-value plastic recycling projects.
Smart Control cabinet		SMART intelligent control: HMI PLC control: ergonomic touch screen, easy operation, high stability, low late maintenance cost Recipe memory Remote diagnosis and data transmission High safety protection: to protect personnel safety and equipment safety Emergency stop protection (equipment stop in emergency situations) limit switch Protect the shell High-speed transmission parts warning reminder (yellow paint, sign)

High performance plastic recycling granulator

Examples of installation

1.New project 1100kg/ h 5G Double Filtration Compacting Pelletizing Line

Our company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machine with self-clean filtration system!The self-clean filter realizes automatic slag discharge.For the second stage,we use piston type filter,which has a large filtration area.

Located in Poland

2.PP Non-woven Fabric /tpe Gloves Shredding Compacting Recycling Extruder Machine Srilanka    listed   group   professional   recycling   company   specializing   in   the   recycling   of   PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also   bought    POLYTEC   recycling    machine.The   machine    runs   smoothly    and   the   output productivity is high.

3.Ldpe Films Recycling Pelletizing System From Polytec Machinery .

The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized to    recycle the printed bags and films in one machine.The machine capacity of our PTC100 can do 350kg per hour.

Located in Turkey .

 Applicable industry

Applicable industry: film-blowing plant

The remaining cutting waste after film production (the waste after the stamping process of the brake bag), which can effectively recycle the entire volume plastic film and the plastic sheet. With high quality, allowing the recycled plastic granules to be almost the same, and can be placed directly into the film to produce online production.

Applicable industry: PP woven bag factory

Pumping yarn, woven bag, ton bag and non-woven produced by PP woven factory can be recycled by PTCs, and can also be used to produce online recycle.

Applicable industry: professional recycling factory
Professional recycling plants acquire abandoned plastic materials in all areas. After washing, these plastic wastes can be fabricated again with PTCS. Colors / additive can be added to change the color and status of granules.